Effect of friction stir processing on mechanical properties and heat transfer of TIG welded joint of AA6061 and AA7075

Tungsten inert gas (TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some defects occur during TIG welding like micro-crack, coarse grain structure, and porosity. To improve these defects, the TIG welded joint is processed using friction stir processing (FSP). This paper presents the effect of friction stir processing on TIG welding with filler ER4043 and ER 5356 for dissimilar aluminum alloy AA6061 and AA7075. The mechanical characterization, finite element formulation and mathematical equations of heat transfer of TIG + FSP welded joints are investigated using ANSYS Fluent software by adjusting process parameters of FSP. The results show that the maximum compressive residual stress 73 MPa was obtained at the fusion zone (FZ) of the TIG weldment with filler ER4043, whereas minimum compressive residual stress 37 MPa was obtained at stir zone (SZ) of the TIG+FSP with filler 5356. The maximum heat flux 5.33 × 106 W/m2 and temperature 515 ℃ have observed at tool rotation 1600 rpm with a feed rate of 63 mm/min. These results give a satisfactory measure of confidence in the fidelity of the simulation     

Hazard evaluation of ignition sensitivity and explosion severity for three typical MH2 (M＝Mg,Ti, Zr) of energetic materials

MgH2, TiH2, and ZrH2 are three typical metal hydrides that have been gradually applied to composite explosives and propellants as additives in recent years. To evaluate ignition sensitivity and explosion severity, the Hartmann device and spherical pressure vessel were used to test ignition energy and ex-plosion pressure, respectively. The results showed that the ignition sensitivity of ZrH2, TiH2 and MgH2 gradually increased. When the concentration of MgH2 is 83.0 g/m3 in Hartmann device, the ignition energy attained a minimum of 10.0 mJ. The explosion pressure of MgH2 were 1.44 times and 1.76 times that of TiH2 and ZrH2, respectively, and the explosion pressure rising rate were 3.97 times and 9.96 times that of TiH2 and ZrH2, respectively, through the spherical pressure vessel. It indicated that the reaction reactivity and reaction rate of MgH2 were higher than that of TiH2 and ZrH2. In addition, to conduct in-depth theoretical analysis of ignition sensitivity and explosion severity, gas production and combus-tion heat per unit mass of ZrH2, TiH2 and MgH2 were tested by mercury manometer and oxygen bomb calorimetry. The experimental results revealed that MgH2 had a relatively high gas production per unit mass (5.15 mL/g), while TiH2 and ZrH2 both had a gas production of less than 2.0 mL/g. Their thermal stability gradually increased, leading to a gradual increase in ignition energy. Furthermore, compared with theoretical combustion heat, the combustion ratio of MgH2, TiH2 and ZrH2 was more than 96.0%, with combustion heat value of 29.96, 20.94 and 12.22 MJ/kg, respectively, which was consistent with the explosion pressure and explosion severity test results.     

松耦合感应电能传输系统的设计

在建立感应电能传输系统互感模型的基础上,结合设计的小功率感应电源试验平台,分析了如何选择该系统的补偿拓扑和谐振频率.根据分析结果搭建了感应电源试验平台,并且通过实验,证明了该系统在额定负载下的输出功率最大.     

坦克火控系统误差分析及仿真系统设计与实现

分析了坦克火控系统的误差源,并以误差分析问题为背景,设计并实现了一个仿真平台,并将其应用于火控系统设计过程中,为精度分配算法提供支持.仿真系统应用火控系统的基本数学模型,通过模拟实际射击来获得火控系统输入误差与输出误差的传递关系,以此分析各误差源对系统精度影响的敏感程度,帮助设计者选择影响较为显著的误差源来进行修正,从而获得较高的系统精度.     

管道热边界层减阻理论的应用研究

全面研究了高粘性液体管道流动的热边界层减阻理论的应用。利用管道热边界层理论中关于边界层的温度分布及层流、紊流时热边界层厚度的计算表达式,推证了管壁热流量及定性温度的计算表达式,利用指数型的粘温特性方程,采用积分方法推出了管道热边界层流动中层流和紊流摩擦水头损失的计算公式,并给出了设计应用实例。计算结果表明,对于高粘液体短管输送,其流动一般均为边界层入口段,热边界层减阻的最佳范围大致是管长L≤5km,管径D≤200mm。     

利用添加剂改善高原热水采暖性能的研究

通过对高海拔、高寒地区采暖系统现状及存在问题的分析,拟利用添加剂改善常规的热媒水,增大采暖热媒平均温度,进而提高散热器的传热系数及散热量。并通过试验台分别对两种流体热媒的采暖系统表面对流换热系数及散热量进行实测研究。结果表明采用新热媒比以普通水为热媒时,散热器表面对流换热系数提高的平均值约为8．28％,单位面积散热量增加的平均值约为45．71％,取得了理想的效果。     

围绕J=1/2,2水平椭圆柱的有限长接触熔化

研究相变材料围绕J =1/2 ,2水平椭圆柱在有限长接触时的温差熔化过程 .应用边界层理论求得熔化边界层厚度 ,作用力与熔化速度关系式 .讨论了有关结果 ,并与长椭圆柱以及有限长圆柱的温差熔化的结果进行了比较 ,给出一些有益的结论     

弹性薄板的条形传递函数单元模型

应用改进的条形传递函数方法 ,建立了弹性薄板的二结线四自由度条形单元模型 ,用于分析系统的静力响应。用结线将矩形区域划分为条形单元 ,将边界结线离散 ,以内部结线和边界结点的位移和转角为未知量 ,采用三次插值 ,得到能够与有限元单元耦合求解的超级单元。利用广义函数给出了一种精确积分方法 ,可以得到有关矩阵的显式表达 ,得到提高了求解精度和效率。     

圆锥薄壳热应力分析的分布参数传递函数方法

为分析圆锥壳的热应力问题,建立了圆锥壳热弹性问题的基本微分方程,运用分布参数传递函数方法求解了受温度场作用圆锥壳的位移与热应力.计算结果表明,解析解与有限元解吻合良好.该方法可以对不同边界条件下圆锥壳的热变形和热应力问题进行分析,还可以推广到旋转壳母线形状为曲线的情况.     

基于马尔可夫分析的人才拥有量研究

基于马尔可夫分析理论,给出了人才拥有量预测的马尔可夫模型,并且讨论了模型中转移概率的确定及模型的预测质量等问题.